R-GENIUS SERIES PLATE ROLL FEATURES
DESIGNED IN THE USA
The foundation of all RMT Plate Rolls is a box type frame made from mill-certified, high-yield steel. As a result, RMT Plate Rolls perform accurately and reliably year after year. We’re so confident in our frames that we offer a 10-year warranty with our standard machines. Hydraulic cylinders located on either side of the frames provide roll positioning. The cylinders are synchronized to provide smooth motion resulting in precise roll positions to accuracies within .004”
THIS IS THE ROLL!
The most important element of a plate roll machine are the rolls themselves. Most machines in the market have weak rolls that deform during the bending process, especially when trying to roll tight diameters. RMT uses high tensile forged steel rolls that are machined by high precision CNC lathes. Working surfaces of the rolls are CNC induction hardened to HRC 54-58 (5-6 mm deep) with hardness tests performed at varying points on the rolls. Rolling 1.1 x top roll diameter is easily achieved. The rolls are machined with a crown to compensate for roll deflection during the bending process and RMT plate rolls are built to minimize flat spots.
PRECISE AND POWERFUL
Machine movements are triggered by hydraulic components. The precision on all axes is assisted by world leader PARKER valves’ high speed response ability. Pressure safety valves used against peak pressures and overload, provide protection for motors and other components. The system consists of well-known electrical components such as Siemens, Schneider, and Opkon. The system is protected by current overload for its components’ power supplies, electronics and motors. The PLC Unit used is from Siemens. NC and CNC Control Unit is from world leader Esautomotion.
Hydraulic drop ends on RMT Plate Rolls allow for easy removal of formed pieces. Also the top roll is hydraulically tilted up to allow for easy removal of formed parts. A roller type cone bending attachment is a standard feature that is placed on the lower roll housing. All RMT plate rolls also include a safety wire surrounding the machine to automatically shut off the machine if necessary.
R-GENIUS SERIES GALLERY
The mentioned values above is only works for 36 KSI
Different materials and widths ; can be calculated by RMT Roll Bending Calculator
Conic bending capacities depends on the angle and half value of above mentioned values
Weight and motor powers optionally goes higher levels with additionals
Min. thicknesses are half of the above mentioned values with std. roll crowning.