C-GENIUS Shear
C-GENIUS Shear
C-GENIUS Shear
C-GENIUS Shear
C-GENIUS Shear Control Panel
C-GENIUS Shear
C-GENIUS Shear
C-GENIUS Shear
C-GENIUS Shear
C-GENIUS Shear Control Panel

C-GENIUS™ SERIES

  • Hydraulic Variable Rake Shears
  • Up to 20 Feet Cut Length
  • Up to 1” Mild Steel Cutting Capacity
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Description

The C-GENIUS™ series is the top of the line, incorporating all the latest technology to offer the highest level of functionality. With our hydraulic angle setting and user friendly control panel, you will be able to easily cut different material thicknesses. This series is well named as only the most intelligent machines could provide speed, precision, accuracy and repeatability as our C-GENIUS™ shears.

STANDARD EQUIPMENT

  • Shear blades made from tough and wear-resistant alloyed material
  • Top blade : Two cutting edges.
  • Bottom blade : Four cutting edges.
  • Digital control unit for backgauge positioning, rake
    adjustment, and blade gap setting.
  • Foot pedal control for single and repetitive cutting cycles.
  • 40″ power backgauge with ballscrew spindles to 0.004″ precision.
  • 40″ squaring arm with scale, T-slot and flip-stop.
  • Front support arms in 40″ length.
  • Digital stroke counter.
  • Pendant arm.
  • Work table with filler plates, ball transfers and hand slots.
  • Emergency stop buttons on the pendant and on the mainframe.
  • Shadow line facility with fluorescent lighting.
  • Finger guard and side throat guards.

OPTIONS

  • Multi-function electronic control units.
  • Siemens OP7 S7-200.
  • Cybelec DNC 60.
  • Servo driven backgauge movement.
  • Automatic “swing-up” backgauge mechanism for
    shearing longer pieces than maximum backgauge length.
  • Pneumatic rear support systems for thin sheets.
  • Anti-twist system.
  • Front and rear sheet conveyor and stacking systems.
  • Oil cooling or heating equipment.
  • Throat gap deeper than standard.
  • Squaring arm and front arm length other than standard.
  • T-slotted front support arms with scale and flip-stop.
  • Angle gauge.
  • 40″ lift-up front finger guard with electrically interlocked safety switch.
  • Holddown pads.
  • Rear safety guarding.
  • Conformity to European Community CE norms.
  • Adjustable height suspension control unit arm
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RMT C-GENIUS 2

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Testimonials for Some of RMT Shears

Testimonial of Other Machines:

RMT C-SMART & C-GENIUS REV 8 WEB

  • How do I know when my shear blades are getting dull - What to do about it

    Watch for rough cuts, burrs, increased force, noise, or visible wear as signs of dull blades. Sharpen or replace them promptly to maintain cut quality, protect your machine, and avoid production delays.

  • How do I understand the difference between a hydraulic shear and a mechanical shear?

    Choosing the right shear depends on material type, production volume, and cutting precision. Hydraulic and mechanical shears use different mechanisms to cut material, each with distinct advantages.

    1. Mechanical Shears

    • Use a flywheel and crank system to generate cutting force.
    • Best for: Thin-to-medium sheet metal and high-speed, repetitive cutting.
      • Pros:
        • Fast cutting cycles.
        • Lower operating costs for lighter materials.
      • Cons:
        • Less flexibility for varying material thicknesses.
        • Cutting force is fixed; may not handle very thick or hard metals efficiently.

    2. Hydraulic Shears

    • Use hydraulic cylinders to apply force along the blade.
    • Best for: Thick, hard materials and precise, controlled cuts.
      • Pros:
        • Adjustable cutting force for different materials.
        • Smoother, more precise cuts with less burr.
        • Can handle heavier plate thicknesses.
      • Cons:
        • Slower cycle times than mechanical shears for light materials.
        • Higher initial cost and some maintenance for hydraulic systems.

    3. How to Choose

    • For high-speed production of thin sheets, a mechanical shear is ideal.
    • For precision cutting, thicker materials, or mixed material types, a hydraulic shear is better.
    • Consider material hardness, thickness, production volume, and budget when deciding.

    In short: Mechanical shears: fast, economical, best for thin, consistent material. Hydraulic shears: adjustable, precise, can handle thicker or tougher metals. Selecting the right type ensures better cut quality, longer blade life, and safer operation.

  • What material thicknesses can RMT shears handle?

    RMT shears are available in a variety of sizes to handle thin sheets up to heavy plate. Capacity depends on the shear model, blade length, and whether it is hydraulic or mechanical. Always check the machine specifications for maximum thickness by material type to ensure safe, clean cuts.

  • How do I maintain proper blade clearance on my shear?

    • Proper blade clearance ensures clean cuts and extends blade life.
    • Clearance depends on material thickness and type.
    • Too small: blades may bind or chip.
    • Too large: leaves burrs or uneven cuts.
    • Adjust clearance using the manufacturer’s recommended chart for your material, and check regularly during production.

  • What safety features come standard on RMT shears?

    RMT shears include multiple safety features:

    • Light curtains or safety guards to prevent hand access to the cutting area.
    • Emergency stop buttons for immediate shutdown.
    • Overload protection to prevent machine or blade damage.
    • Operator training and manuals ensure proper and safe operation.

    These features, combined with proper PPE, create a safe working environment.

  • How do I choose the right shear for my shop’s production needs?

    Consider:

    • Material type and thickness – thicker or harder metals require hydraulic models.
    • Production volume – high-volume shops may prefer fast, mechanical shears; mixed or thick materials may benefit from hydraulic precision.
    • Cut length – match the blade length to your largest workpieces.
    • Accuracy and tolerance requirements – hydraulic shears often provide more precise, consistent cuts.

  • Can RMT shears cut hardened or specialty metals?

    Yes, but capacity depends on the shear model and blade material.

    For hardened metals like stainless or high-strength alloys, RMT recommends hydraulic shears with hardened blades.

    Always confirm that the shear tonnage and blade type match the material to ensure safe, clean cuts.

  • How often should I inspect or replace shear blades?

    • Daily/weekly: Inspect for chips, nicks, or burrs. Check blade alignment and sharpness.
    • Monthly/quarterly: Verify blade clearance and overall condition.
    • Replace or sharpen blades when:
      • Cuts become rough or uneven Excessive burrs appear
      • Blade edges are visibly worn or chipped

    Regular inspection prolongs blade life, improves cut quality, and prevents damage.

  • What are the common causes of poor cut quality, and how can I fix them?

    Common causes:

    • Dull or chipped blades
    • Improper blade clearance
    • Misaligned material or feeding errors
    • Using the wrong shear type for material thickness/hardness

    Fixes:

    • Sharpen or replace blades
    • Adjust clearance per material specs
    • Align workpieces correctly

    Use the appropriate shear (mechanical or hydraulic) for your material

    Following proper setup and maintenance ensures clean, consistent cuts.

  • Does RMT provide training or technical support for shear operation?

    Yes! RMT offers:

    • Operator training for safe, efficient operation
    • Technical support via phone, email, or on-site service
    • Preventive maintenance guidance and troubleshooting advice
    • Assistance with tooling selection, setup, and optimization

    This support helps customers maximize shear performance, safety, and uptime.

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